Digital DC Drive 25 to 5150 A

220…1000 V, 3-phase Regenerative / Non-regenerative

ABB’s DCS 500 Digital Drive is designed to be used in both simple and complex applications. Advanced Control panel operation and easy Application Block Programming make the drive flexible and user friendly.

Advanced Technology
The DCS 500 takes advantage of ABB’s extensive experience in DC drives. High quality components together with the latest production technology guarantee reliable operation and customer satisfaction. Performance with flexibility for industrial or commercial applications.

Future Performance Now
-With a New Generation DC Drive

Flexible Operation
The DCS500 can be controlled and monitored from either a PC-based Commissioning and Maintenance Tool or from a Control Panel which can be moved from one drive to another.
Drive applications can easily be changed with programmable function blocks. Application programs allow the drive to be configured without additional hardware. Changes can easily be made via the Control Panel.

Standard Features

• Autotuning for Armature and Field Current
• Two Adjustable Ramp Generators
• EMF, Tachometer, or Encoder Feedback
• Application Function Block Programming
• Adjustable Torque Limitation
• Torque Window Control
• Brake Control

Operational Features

• Removable Control Panel
• External Digital Field Supply
• Interface to programmable Controllers and Automation Systems
• Windows^TM based Programming Tool (GAD) and Commissioning and Maintenance Tool (CMT)
• External Isolated I/O boards

Technical data

Converter Ratings:
Rated Voltage:	220…1000 V ±10% AC
Input Voltage Phase:	3 Phase AC
Rated Frequency:	50/ 60 Hz
Dynamic Frequency Range:	45…65 Hz
DC current:	25…5150 A
Short term Overload Capacity:	150% for 1 minute
Operating Limits:
Ambient temperature:	+5… +40°C (+40…104°F)
Storage temperature:	-40… +55°C (-40…130°F)
Relative humidity:	95% non condensing
Enclosure:
Enclosure Classes:	Chassis Converter Module NEMA 1 Enclosure

Standard I/O Connections:

• 8 Digital Inputs
• 8 Digital Outputs
• 4 Analog Inputs
• 3 Analog Outputs
• 1 Tachometer Input
• 1 Encoder Input

Optional I/O-boards are available to provide more flexibility and tailored solutions.

Protection:

• Speed Feedback Loss
• Motor Overtemperature
• Motor Overload
• Motor Overspeed
• Motor Stall
• Armature Overcurrent and Current Ripple
• Armature Overvoltage
• Loss of Field Current
• Field Overcurrent
• SCR Overtemperature
• Main Supply Overvoltage
• Auxiliary Supply Overvoltage
• Incorrect Pahse Sequence

With removable Control Panel, several converters can be programmed with a single panel.

(The technical data is valid at the time of printing. ABB reverses the right to subsequent alterations.)

Type DC Current Supply Voltage 1Q 4Q 220- 500 V 525- 600 V 625- 690 V 700- 790 V 800- 1000 V DCS 50x-0025 24 24 DCS 50x-0050 44 44 DCS 50x-0075 75 60 DCS 50x-0100 86 96 DCS 50x-0110 87 87 DCS 50x-0140 95 140 DCS 50x-0200 134 149 DCS 50x-0250 159 177 DCS 50x-0270 213 213 DCS 50x-0350 240 267 DCS 50x-0450 316 352 DCS 50x-0520 360 398 DCS 50x-0700 556 556 DCS 50x-0900 684 684 DCS 50x-1200 888 888 DCS 50x-1500 1200 1200 DCS 50x-2000 1479 1479 DCS 50x-2050 1502 1502 DCS 50x-2500 2402 2402 DCS 50x-2650 2058 2058 DCS 50x-3200 2551 2551 DCS 50x-3300 2416 2416 DCS 50x-4000 2977 2977 DCS 50x-4750 3734 3734 DCS 50x-5150 3796 3796 DCS 50x Converter Module (x=1 for 1Q drives, x=2 for 4Q)

DCS 500 Control Board and I/O Connection